PLANT & AUTOMATION

150,000 Sq. Ft. Sortex Processing Facility

7-Stage Optical Bichromatic Sorting • Destoning • Gravity Separation • High-Speed Bagging

INFRASTRUCTURE EXCELLENCE

Where Advanced Robotics Meet Indian Agricultural Abundance

Located in the heart of the APMC Yard, Navi Mumbai—just 22 kilometers from Nhava Sheva International Container Terminal—our processing complex operates 24/7 with a daily milling and sorting capacity of over 200 Metric Tons.

By combining advanced optical cameras with heavy-duty destoning and magnetic separation lines, we guarantee that every single kernel is uniform in size, free from infestation, and completely devoid of stones or glass particles.

1,200 FPS

Infrared Camera Scanning

0.1% Max

Admixture Tolerance Guaranteed

TECHNICAL PROCESS

MANUFACTURING & PROCESSING

From Farm to Global Markets

At AGROLINK EXPORTS PVT LTD, we follow a systematic and quality-focused manufacturing process to ensure every product meets international export standards. From sourcing premium raw materials to final dispatch, each stage is carefully monitored to maintain purity, consistency, and food safety.

Our Processing Flow

STEP 01

Farm Procurement

Our journey begins with the careful selection of high-quality pulses from trusted farmers and procurement partners across India's major agricultural regions. Every lot is evaluated for freshness, maturity, and overall quality before entering the processing facility.

Key Activities:

Direct Farm Sourcing Quality-Based Procurement Traceable Supply Chain Fresh Seasonal Produce

STEP 02

Pre-Cleaning

The raw material passes through advanced pre-cleaning systems to remove dust, straw, husk, stones, and other unwanted impurities before further processing.

Purpose:

Remove Light Impurities Improve Processing Efficiency Protect Processing Equipment

STEP 03

Cleaning & Grading

The pulses are thoroughly cleaned and graded according to size, density, and overall quality using precision grading equipment.

Benefits:

Uniform Grain Size Better Product Appearance Improved Cooking Quality

STEP 04

Destoning

Specialized destoning machines remove stones, sand particles, and heavy foreign materials to ensure product safety and purity.

STEP 05

Color Sorting

High-speed optical color sorters identify and remove discolored, damaged, immature, or defective grains.

Technology Assures:

Uniform Color Premium Appearance High Export Quality

STEP 06

Polishing (Optional)

For products requiring a polished finish, controlled polishing enhances the product's appearance while maintaining its quality. Unpolished products are also available based on customer preferences.

STEP 07

Quality Inspection

Every production batch undergoes comprehensive quality inspections before packaging.

Inspection Includes:

Purity Analysis Moisture Testing Foreign Matter Check Grain Size Verification Visual Inspection Batch Identification

STEP 08

Hygienic Packaging

Approved products are packed in food-grade packaging materials under hygienic conditions to preserve freshness, quality, and shelf life during transportation and storage.

Packaging Options:

Retail Packs Bulk Bags Customized OEM Packaging Private Label Packaging

STEP 09

Final Dispatch

After final approval, products are palletized, containerized, and prepared for domestic distribution or international shipment. Each shipment is accompanied by the required export documentation to ensure smooth customs clearance and timely delivery.

Want to Schedule a Virtual or Physical Plant Walkthrough?

Our engineering and export sales directors welcome international buyers to tour our Navi Mumbai sortex lines.